Products are transported from one location to another by almost all product-based industries worldwide. It means they must ensure the safety of their products at all costs. Therefore, industries require packaging that is sustainable and can meet their needs.

Fragile items need protective packaging so that they can be shipped without breaking or damage. Many industries dealing with the transportation of such items use air cushions or air pillows for shipping. These air cushions help protect fragile products from transportation damage and ensure safe delivery. Air pillows fill the spaces within cartons when packing products of various shapes.

In this post, we will talk more about the role air pillows play in packaging, so stick around till the end.

What Are Air Pillows?

As the name suggests, air pillows are air-filled sealed pockets made of plastics. They provide cushioning effect in shipping boxes to prevent damage to the product.
When compared to other void-filling materials like bubble wrap or packing peanuts, air pillows are better for the environment. They occupy less space, add less weight, and provide excellent product packaging protection.

Many industries including larger or smaller ones are using air pillows instead of other materials that are harmful to the environment. Consequently, air pillows are gradually taking over the market.

Which plastic is used in air pillows to make?

Air pillows are a more eco-friendly option as compared to other packaging materials such as bubble wrap, Styrofoam, or packing peanuts. Most air pillow plastics are made up of high-density polyethylene (HDPE).

Furthermore, air pillows contain 99% air and 1% plastic only. As a result, they are superior alternatives to other materials that are more difficult to dispose of.

Air Pillows Production

The air cushion machine, also known as the air pillow machine, is utilized for the production of air pillows. Air is injected through the machine into the plastics and then sealed. In addition, it can be customized with company logos and made in a variety of sizes to meet the needs of the customer. Besides, it saves materials, is cost-efficient, meets most transportation requirements, and can be used as needed.

Working Mechanism of Air Pillow Machine

To make air-filled pillows, first, you need to install an air pillow machine by connecting the fill roll holder to the machine outlet. After that, connect the power cord. Then, align the film's opening with the air-filling tube and insert the film roll into the holder. Turn on the power button and set the material parameters according to the requirement.

Load the film into the roller drive. Press and hold the IN button. Now press the start button and the machine will start to fill with air after warming up. After completing your work, press the stop button and tear off the stopped film.

Air pillow machines are fast and can improve your packaging efficiency. When not in use, you can store them in rolls on the shelf to save space. They are easy to use and require very low maintenance. Furthermore, you can adjust the speed, temperature, and length according to your needs.

Air pillow machines are high in demand for packaging products that are needed to be protected from breaking during shipping. Air pillows are the best choice for e-commerce businesses and companies that deal with fragile and expensive items.

Key Features of Air Pillows Packaging

In comparison to other harmful materials, air pillow packaging is the best option, as previously mentioned. We will now go over its advantages in detail.
Cost Efficient

Air pillows are a one-stop solution because they can be made in a variety of sizes and have adjustable inflation. They also save shipping materials because they don't need extra layering or any kind of different materials. Furthermore, shipping costs are reduced because inflated air pillows are almost weightless.

Moreover, when compared to alternatives, air pillow packaging material typically costs less per package. Despite the higher initial cost, you are using less material per package, resulting in long-term savings.

Reduce damage

Products are effectively prevented from moving during shipping with the help of air pillows packed into packages. It provides reliable blocking and protection for your product. As a result, it saves products from damage.

Save time & space

The ability of machines to inflate at speeds of up to 10 meters per minute boosts productivity and saves a lot of time. Additionally, perforated lines make it simple to tear and obtain the desired fill length minimizing labor cost.

On-site, air pillow packaging comes unrolled and inflated and saves space in the storage room. You can buy this packaging material roll in bulk quantity and store them. It reduces warehouse storage space. Moreover, machines are portable and compact.

Eco-friendly

Air pillows are made from high-density polyethylene (HDPE), which is a recycled material and the best option as compared to Styrofoam or peanut packing.
Customers who are seeking eco-friendly, biodegradable, or recyclable options are increasingly concerned about the availability of green options. That’s why air pillow packaging has high demand in the market.

Cleaner Packaging

As compared to peanut packaging, this is the cleanest packaging option which is best for customers while they unbox their packages. Moreover, when customers open their boxes, they would not see an explosion of peanut packing particles or Styrofoam everywhere on the floor.

Similarly, packing peanuts and other loose packing materials won't be all over the floors and surfaces in shipping and warehouses.
Additionally, air pillows make it simpler for shipping labor to handle the boxes.

Conclusion

Businesses are opting for more sustainable and eco-friendly alternatives to traditional harmful environmental packaging materials.

Therefore, it is essential to ensure that the packaging materials your company offers are sustainable and environmentally friendly. Customers will perceive the company as socially and environmentally responsible when it pays attention to a more sustainable environment and is mindful of using the best alternatives to traditional packaging.

In the long run, companies should make the switch to air pillow packaging that is not only cost efficient but also better for the environment.